ManuFactoryIQ
CROSS-FUNCTIONAL REPORTING • ONE GOVERNED DATA LAYER

Stop Searching for Reports. Start Asking Questions.

Traditional reporting creates queues. A question goes to IT, a report is built weeks later, and by the time it arrives the number is stale and nobody can explain how it was calculated.

ManuFactoryIQ unifies ERP, MES, QMS, WMS, planning, maintenance, and finance data into one governed reporting layer. Ask a question in plain language and get charts, explanations, and the underlying transaction records — without SQL, an IT ticket, or another spreadsheet.

Zero
SQL or IT Tickets Required
0.0 s
Federated Query Latency
100 %
KPI-to-Record Lineage
7 systems
Unified in One Model
REPORTING & DECISION ENGINES

Eight Engines for Answers Instead of Report Requests

Built for executives, plant managers, and floor supervisors who need clarity now — not after the next report development cycle.

Operations reporting hub with live plant dashboards
MODULE 01 • CONVERSATIONAL BI NO SQL REQUIRED

1. Talk to Your Data

The report a supervisor actually needs is rarely the one that exists. So the question is either abandoned, or it becomes a ticket that returns as a new dashboard three weeks later.

ManuFactoryIQ answers questions asked in plain language instead of requiring someone to navigate menus or wait for a new report. “Why did production fall yesterday?” and “Which customers caused the increase in expedited freight?” are answered directly.

Each answer comes with a chart, an explanation of what changed, and the supporting records — so it can be checked rather than believed.

Follow-up questions keep the context of the previous one, which is how an investigation actually works.

lightbulb

"Ask in plain language. Get charts, explanations, and the source records."

ASK THE DATA
CELL 03
Question
“Why did production fall yesterday in Cell 03?”
Spindle 4 thermal drift
Micro-stoppages 13:10–14:02
48 min
Affected batch
SN-8820 titanium valve
-14.2% takt
Hourly output • norm 180/hr
11:00–16:00
11:00 14:00 stoppage 16:00
Answer built from: MES + QMS Records
Central integration layer connecting plant systems
MODULE 02 • ANOMALY DETECTION ACROSS DOMAINS

2. AI-Generated Insights

A dashboard shows that a number moved. It rarely shows why, and almost never when the cause sits in a different department’s system.

ManuFactoryIQ explains what changed and identifies the likely drivers behind it, connecting patterns across production, quality, inventory, supply chain, and finance.

A supplier hardness deviation that surfaces as a solder defect two stages later is the kind of relationship no single departmental report contains.

Each finding is presented with the correlation strength and the records behind it, plus the action it implies — quarantine a lot, adjust a setup, escalate to a supplier.

query_stats

"Move from charts that describe to findings that explain."

CROSS-DOMAIN PATTERN
HIGH RISK
Supplier hardness
+12.4%
out of spec
SMT bridge defects
+3.8%
two stages later
Suggested action
Quarantine lot #B-4091 at receiving • protects $68,400 of downstream yield
Secondary pattern
Zone C humidity +18% RH
Oven 2 delays
Correlation confidence: 94.2%
Analyst building an operational report at a workstation
MODULE 03 • NO-CODE REPORT BUILDER SELF-SERVE

3. Flex Reports

Every plant accumulates a private library of spreadsheets, each one a report somebody needed and could not get. They are maintained by hand, and they quietly disagree with each other.

ManuFactoryIQ lets users build reports without coding, SQL, or IT support. Select fields, apply filters, group information, create calculations, and choose the chart or table format that fits.

A report can stay private, be shared with a team, or be promoted to a company template — which is how one person’s useful view becomes the standard one.

Because every report reads from the same governed model, a number means the same thing whoever built the report.

task_alt

"Build the report you need yourself, on the same governed definitions."

REPORT CANVAS
CSV / EXCEL / PDF
Plant: Ohio Assembly Metric: COPQ vs OEE Group: Shift B
Work center Yield Scrap
CNC Stamping Alpha 98.4% 42.1 lb
Robotic Welder 04 94.1% 118.6 lb
SMT Line Beta 89.2% 342.0 lb
Saved as: Company Template
Shop-floor dashboards displayed for shift teams
MODULE 04 • ROLE-BASED DASHBOARDS LIVE UPDATES

4. Live Operational Dashboards

An operator and a plant director need the same underlying truth at completely different altitudes. One dashboard built for both ends up useful to neither.

ManuFactoryIQ supports role-based dashboards for operators, supervisors, managers, and executives, each combining KPIs, trends, targets, alerts, tables, and action lists in one configurable workspace.

Every dashboard updates as new operational data arrives, so the screen on the shop floor and the screen in the boardroom never disagree by a shift.

Targets and thresholds are part of the view, which turns a number into a status a team can act on without interpretation.

analytics

"One truth, presented at the altitude each role actually works at."

EXECUTIVE VIEW
LIVE
Global OEE
88.4%
+2.1% vs target
Scrap rate
0.62%
-0.18% shift
Work orders
42
97.6% on time
Line 01 against target
10,480 / 11,000
Other role views
Plant manager • shift supervisor • operator
Same data
Refresh: As data arrives
Data lineage across connected plant systems
MODULE 05 • FULL DRILL-DOWN KPI TO RECORD

5. From KPI to Transaction

A total nobody can open is a claim, not a measurement. Most reporting stops one level above the detail that would settle the argument.

ManuFactoryIQ makes every number, chart, and warning clickable down to the records behind it — from a company-wide KPI to the customer, order, product, machine, lot, operator, or transaction responsible for the result.

The path stays visible as a trail, so anyone reviewing the finding can see exactly how the drill-down reached that record.

No disconnected spreadsheets and no unexplained totals: if a figure exists in the hub, its evidence exists with it.

fact_check

"Click any variance and land on the machine cycle, lot, and operator behind it."

LINEAGE TRAIL
VERIFIED
Corporate EBITDA › Plant 02 Ohio › Scrap -$42.8K › WO-9941
Work order WO-9941
Spindle thermal wear • CNC milling, Cell 04
Material lot
Lot TH-9022
4-tier BOM
Operator & shift
OP-412 • Shift B
SAP matched
Levels traversed: 4 • all logged
Cross-functional operations review with connected data
MODULE 06 • CROSS-SYSTEM ANALYSIS CAUSE AND EFFECT

6. Cross-Functional Intelligence

Departmental reporting answers departmental questions. A warehouse shortage looks like a warehouse metric until it turns into idle line time and, two weeks later, an unexplained freight bill.

ManuFactoryIQ analyzes information across systems instead of one department at a time — connecting production losses with quality defects, inventory shortages with supplier performance, and customer demand with financial impact.

A single event chain can be followed from its origin in the warehouse through the line that starved to the surcharge finance eventually paid.

These are the relationships standard ERP reports cannot show, because no single module owns both ends of them.

query_stats

"Follow one event from the warehouse shortage to the freight invoice it caused."

EVENT CHAIN • PO-8812
3 SYSTEMS
WMS • raw stockout
Capacitor pack 04 delayed 2.4 hrs
Origin
MES • line starvation
Assembly 02 idle on pick-and-place
32 min
Finance • expedited freight
Required to hold contracted delivery date
+$4,200
Reported by any single system: None
Shift reporting and alert monitoring station
MODULE 07 • EXCEPTION-DRIVEN DELIVERY SCHEDULED & TRIGGERED

7. Smart Alerts and Subscriptions

A daily report that is almost always normal trains people to stop reading it. By the time the one abnormal edition arrives, it is filed with the rest.

ManuFactoryIQ schedules reports by shift, day, week, or month and delivers them to the right people automatically — and raises alerts when a KPI crosses a limit, an unusual pattern appears, or an action needs attention.

Users receive the exception rather than another document to search through, with the relevant records already attached.

An alert can also start something: notify a supervisor, post to a team channel, or trigger a hold in the warehouse.

task_alt

"Send the exception, not another report nobody opens."

ALERT RULE
ARMED
Condition
Scrap rate above 2.0% in any rolling 15-minute window on an SMT line
Notify shift supervisor
SMS with the last 15 minutes of records
Sent
Post to maintenance channel
Telemetry snapshot attached
Sent
Trigger warehouse hold
Affected pallets quarantined
Executed
Routine shift reports: Delivered on schedule
Unified data layer connecting enterprise systems
MODULE 08 • GOVERNED SEMANTIC LAYER ONE SET OF DEFINITIONS

8. One Trusted Reporting Layer

Two teams presenting different numbers for the same month is not a data problem. It is a definition problem: yield, on-time delivery, and scrap each mean three things depending on who built the query.

ManuFactoryIQ brings ERP, MES, QMS, warehouse, planning, maintenance, and financial data into one governed reporting environment. Definitions, calculations, permissions, and sources stay consistent across every dashboard and report.

Access rules travel with the model, so a supplier-facing view and a board view read from the same definitions while showing different data.

Everyone works from the same version of the truth — and when a definition changes, it changes everywhere at once.

verified

"One definition of every metric, shared by every report in the plant."

GOVERNED SOURCES
IN PARITY
SAP S/4HANA
Finance & inventory
Parity locked
Dynamics 365
F&O supply chain
Parity locked
Shop-floor telemetry
OPC-UA & MQTT feeds
Sub-second sync
Quality records
Inspections & NCRs
Audit retained
Shared semantic model
No calculation differences between floor reports and board reports
Permissions applied: At the model, not the report
SEAMLESS ENTERPRISE COEXISTENCE

Keep Your BI and ERP Stack. Give It Operational Context.

ManuFactoryIQ connects to SAP S/4HANA, Microsoft Dynamics 365, Oracle Fusion, NetSuite, and shop-floor IoT networks, and publishes clean datasets to the BI tools your teams already use.

Reads From Your Systems
Certified ERP connectors with no re-indexing of ledgers or master data.
Works With Your BI Tools
Publishes governed datasets to Power BI, Tableau and Snowflake.
Shop-Floor Telemetry
OPC-UA and MQTT ingest from Siemens, Allen-Bradley and Beckhoff.
Governed, Not Copied
One semantic model with permissions, so reports cannot drift apart.
SAP Microsoft Dynamics 365 Oracle NetSuite Sage Odoo
REPORTING ARCHITECTURE REVIEW

Ready to Replace Static Reports With Real Answers?

See how ManuFactoryIQ unifies your ERP, MES, quality, warehouse, and finance data into one reporting layer your teams can question directly.

  • Zero ERP disruption • read-only pilot deployment
  • Pre-built connectors for SAP, Dynamics 365, Oracle & NetSuite
  • Publishes governed datasets to Power BI, Tableau & Snowflake
“Our Monday production meeting went from arguing about numbers to deciding what to do about them.”
— Operations Director, Multi-Plant Industrial Group
Strict enterprise NDA guaranteed. No invasive changes to your production ERP required.
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